Precision with a systematic approach
As specialists in rapid tooling and plastic injection moulding for small-batch production and prototypes Solidtec has stood for high flexibility, speed and customisation since 1993. The combination of rapid prototyping and proven series production has always been the cornerstone of our business.
As the demand for series production has grown, so too have the quality requirements for our plastic components. For this reason, we continuously invest in our quality management system – ensuring processes you can rely on.
Our precision is based on a well-thought-out combination of our in-house measurement and testing laboratory, certified processes in accordance with ISO 9001 and ISO 14001, and tried-and-tested methods such as P-FMEA, SPC, MSA and comprehensive documentation in accordance with IATF 16949, VDA Volume 2, ISO 13485 and FDA. Whether it’s initial sample testing, process validation, product and process approvals or production monitoring – at Solidtec, technology, experience and quality work together seamlessly.
Our Quality PrinciplesWe combine the dynamism of prototype construction with the high standards of series production. To this end, we have established a holistic approach to quality that integrates modern measurement technology, stable processes and qualified specialists to ensure a consistent standard of quality throughout. Our quality department works closely with everyone involved in the project – from the initial idea through feasibility studies and test specifications right through to the validated series production. In this way, we ensure that every project is comprehensively documented and systematically validated right from the start. | Frequently Asked QuestionsEnsuring high quality standards is our top priority. We have summarisedfrequently asked questions and answers for youin our FAQs on quality management: |
Certification to ISO 9001 and ISO 14001
Solidtec is certified to ISO 9001 and ISO 14001. These certifications confirm our high quality standards and our commitment to the environment.
Through our certified quality management system, we ensure the continuous improvement of our processes and the sustainable use of resources.
In-house quality control department with a state-of-the-art testing laboratory
To ensure the quality of your components, we operate our own measurement and testing laboratory with a comprehensive range of equipment that is continually being expanded. Here, we combine the speed of rapid tooling with the precision of series production – a core principle of our approach to quality.
Our laboratories are designed to test components quickly, precisely and in accordance with defined standards. The results are digitally documented and fed directly into qualification and validation processes.
Our measurement technology includes:
- Coordinate measuring machine (CMM)
- Strip light projector
- Surface profilometer
- Force gauge for tensile and compressive testing
- Mechanical test equipment
- Optical inspection stations for component testing
For more in-depth analyses, such as CT scans, we work closely with accredited testing laboratories in the region. This geographical proximity enables rapid evaluation and short response times – which is particularly valuable for time-critical projects or complex geometries.
Certified quality – documented and traceable
We have a certified quality management system in accordance with ISO 9001 as well as an environmental management system compliant with ISO 14001. This enables us to meet internationally recognised standards in quality, sustainability and process reliability.
In addition to manufacturing in accordance with standards, we provide comprehensive support for all quality-related requirements for your components – from initial sampling through to validated series production.
Our quality management services:
- Initial sampling, qualification and validation
- PPAP in accordance with IATF 16949 & PPF in accordance with VDA Volume 2
- Technical documentation in accordance with ISO 13485 and FDA
- Statistical outgoing goods inspections in accordance with ISO 2859
- Support with P-FMEA, control plans, MSA and SPC
- Process development, including test procedures, comparison tables and 100% inspections
Would you like to find out more? Contact us!
Methodological reliability in quality assurance
Our quality management services go beyond traditional testing methods. We combine state-of-the-art measurement technology, structured analytical methods and standard-compliant documentation to ensure the reliability of components – from the first prototype right through to series production.
We support your projects with:
- Feasibility studies for new and modified projects
- Documented first-article inspections, including approval procedures (PPF/PPAP)
- Process development for critical and function-critical components
- Risk analyses and process control using P-FMEA, control plans, SPC and MSA
- Verification through test procedures, comparison charts and 100% inspections
- Tool qualification and process validation in accordance with component and standard requirements (IATF 16949, VDA, ISO 13485, FDA)
Well-positioned for the future: Our outlook
Standing still is not an option for us – fortunately, we rely on aluminium. In the coming years, we plan to expand the premises of our quality and testing laboratory and to acquire our own CT scanner.
This will enable us to reduce analysis times, increase measurement accuracy and carry out in-depth structural analyses in-house – without the need for external service providers and without long waiting times.
Quality in every batch – guaranteed
Solidtec has evolved from a pure prototype manufacturer into a high-performance series production supplier with comprehensive quality management . Today, we combine the speed of rapid tooling with the process reliability of series production. From the initial prototyping through validation to a proven series production run, we offer you quality from a single source – documented, tested and reliable.
Our quality department supports every project with clearly defined procedures, state-of-the-art measurement technology and traceable documentation. In this way, we ensure that your components are manufactured in a reproducible, standard-compliant and consistently stable manner – regardless of whether they are small batches, recurring production runs or safety-critical components.
Would you like to find out more about our quality management or discuss a specific project? We’d be happy to advise you – personally, competently and in a spirit of partnership.
Please contact us by telephone on +49 6071 9229-0, by email at info@solidtec.de or via our contact form.
Yes. We are certified to ISO 9001 and also have an environmental management system in place in accordance with ISO 14001. Both certificates are regularly monitored and form an integral part of our internal quality and environmental processes. You can view the certificates here.
Our measurement and testing laboratory is equipped with a wide range of modern measuring equipment , including:
- Coordinate measuring machine (CMM)
- Strip light projector
- Surface measuring instrument
- Force gauge for tensile and compressive forces
- Mechanical testing equipment
- Optical test stations for component testing
The full range of laboratory equipment is continuously being expanded and modernised.
Yes. We support you with PPAP in accordance with IATF 16949 and PPF in accordance with VDA Volume 2 – including documented first-article inspection reports, approval procedures and documentation that complies with the relevant standards.
Our range of services in quality management includes , amongst other things:
- Feasibility studies for new and modification projects
- Documented first-article inspections
- Process development for critical components
- Risk analyses using P-FMEA
- Control via control plans, SPC and MSA
- Test procedures, comparison tables and 100% inspections
- Tool qualification
- Process validation in accordance with component and standard requirements (e.g. IATF 16949, VDA, ISO 13485, FDA)
Yes. For further tests, such as CT scans, we work in partnership with accredited testing laboratories in the region. Their proximity enables short travel distances, rapid results and flexible project workflows.
We are expanding our measurement and testing laboratory both in terms of space and technical capabilities. We plan to purchase our own computed tomography (CT) scanner so that we can inspect components in-house even more quickly and precisely, without the need for external service providers. This will enable us to reduce turnaround times and improve measurement accuracy.