Rapid ToolingQuality from a single source

Near-series prototypes, complete pre- and small series, output quantities of up to 100,000 units - and all this in an extremely short throughput time? Rapid Tooling and our dedicated team make it possible!

In contrast to Rapid Prototyping, Rapid Tooling always produces an injection mould. The effect: original materials are used. The result: a close-to-production prototype whose properties hardly differ from the original, with structured surfaces and the possibility of even producing transparent components with polished cavities.

By means of HSC milling we produce moulds from high-strength aluminium - the guarantee for extremely short throughput times. Thanks to the special aluminium alloy, even complete pre- and small series can be realized. Two decisive differences to conventional tool making, which save you time and money.

Our injection moulding machines process all thermoplastics - depending on your requirements and material in output quantities of up to 100,000 units and more. Even before the start of the project we will inform you precisely what quantities are guaranteed.

Our highly qualified and committed team will implement your project in the shortest possible time - even for complex components with increased design and production costs. And if necessary, we will also gladly put on a special shift for you.

To ensure that everything functions as quickly and reliably as possible, your personal contact person will take care of all the steps in the process chain. On request, we can support and advise you in the development and design of your components even before the contract is awarded.


Frequently asked questions about Rapid Tooling

Whether material, quantity, costs or tools: In our FAQ section we have summarized the most important questions and answers concerning Rapid Tooling for you.

To the FAQ


Rapid Tooling: Advantages over 3D printing

"Only small quantities", "poor surfaces", "only suitable for prototypes", "no undercuts can be demoulded via a slide": numerous (false) myths surround rapid tooling.

That's why many customers choose 3D printing. At the same time, many people do not know how cost-efficient rapid tooling can be.

Are these or similar situations familiar to you?

I've been printing prototype parts, and I've discovered that...

  • ...these do not at all meet my strength requirements.
  • ... the parts do not have satisfactory surfaces without long reworking.
  • ... i need a larger quantity, but a series injection moulder is not interested in a series of 1,000 pieces.

What can you do when 3D printing reaches its limits? Rely on Rapid Tooling.

Your advantages with Rapid Tooling

  • Highest surface quality
  • Mechanical properties of the original materials are maintained
  • Overmoulding is possible
  • Multi-component parts
  • Quantities up to the tens of thousands

If 3D printing is not enough for you because you need more than just "model making prototypes", we can help you efficiently with Rapid Tooling!

Contact us now


ConstructionProcess optimized project management

For us, process-optimised project handling means short decision-making and production paths, direct coordination and clear responsibilities. To guarantee you this, you have exactly one contact person for your project. He takes care of everything, keeps you informed and manages your project, consisting of design, toolmaking and production. Binding, reliable and on schedule.

Internally we work with 20 project managers. This makes us very fast and flexible, even when it comes to time-critical or technically challenging projects. On average, we need less than 20 working days from initial contact to delivery of the initial sample. Where time schedules are particularly tight, we find solutions by working extra shifts. If it concerns partial deliveries from our injection moulding department, you will be well served within one to two weeks.

Conversion & file formats

The implementation of a project begins with a detailed project meeting between you and the responsible project manager. The resulting information flows directly into the subsequent 3D design of the tool using CAD.

We process the following file formats for the construction:

  • STEP
  • IGES
  • STL
  • Other formats on request

The tool is then manufactured by CAM on one of our 40 milling machines.


ToolmakingHigh Speed Cutting plus handworrk

The completion of an injection mould including touching and insertion of the ejector and sprue system takes place in our modern tool shop. Benefit from our high performance in our own company. It makes us fast, flexible and responsible - also for our commitments to you. We have our own laser welding facility for the repair of tools.

Form follows function. But which functions and properties are important for the components? Before we mill your tool on one of our 40 HSC processing machines made of high-strength aluminium alloy, the design of the tools is based on your 3D component data.

We would be pleased to advise you on the optimisation of your components in line with plastics. In close cooperation with you, we combine what is technically feasible with what is economically advisable. Special solutions can be realized on our high-precision milling machines as well as tool production virtually overnight. This is done 99% by machining and is largely automated.


Examples of our tools


Frequently asked questions about aluminum injection moulds

How durable are aluminum injection moulds?

Aluminum moulds are ideal for prototypes and small series. Depending on the plastic used and the complexity of the component, up to 100,000 injection molded parts can be produced with an aluminium mold from our mold making department.

What are the advantages of using aluminum in toolmaking?

Aluminum enables faster and more cost-effective production of injection moulds. It is also characterized by excellent thermal conductivity, which leads to shorter cycle times.

Are there any restrictions on the use of aluminum molds?

Aluminum moulds are less wear-resistant than steel moulds and are therefore less suitable for very large series. However, they offer an ideal cost-performance ratio for prototypes and small series.

How quickly can aluminum injection moulding tools be produced?

Thanks to the easier machinability of aluminum, tools can be manufactured in significantly less time than comparable steel tools, which can lead to a faster time to market for your products.

Are aluminum moulds suitable for complex components?

Yes, with modern production techniques, even complex geometries and sophisticated designs can be realized with aluminium moulds. They also enable quick adjustments to be made in the event of design changes.

What cost savings does aluminum offer in mold making?

The use of aluminum in mold making significantly reduces tooling costs, especially in the production of plastic prototypes and small series. In addition, the faster machinability of aluminum reduces the production time and thus the overall costs compared to steel molds.


Our success stories

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